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Case Studies - Improving the Safety of Detaching Hooks

Detaching hooksFollowing an accident in the Vaal Reefs mine in the Republic of South Africa, HSL was commissioned by SIMRAC (the South African Safety in Mines Research Advisory Committee) and HSE to investigate the possible failure mechanisms of detaching hooks used on drum winding installations.

Detaching hooks are designed to detach a conveyance from the winding rope in the event of an overwind by the action of two actuating plates entering a special housing simultaneously. However, it was thought that in the incident, falling debris had caused the hook to release by striking only one of the actuating plates.

A vertical drop rig was manufactured to test this hypothesis, to compare the resistance to accidental opening of a range of hook designs and measure the energy required to open these hooks.

Work was carried out on the three main existing designs together with some modified designs to establish both partial and full release.

The conclusion reached by HSL was that a 750kg mass falling from 22m could fully open some hook designs while a 250kg mass falling from 12m could cause a partial release. However, a much smaller mass (say 50kg) could also cause a full release if it fell from several hundred metres. HSL's work showed that some hook designs can open if struck on one side and that certain changes in hook design can reduce the likelihood of release.

This work has alerted the industry to the potential dangers of falling debris.

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